{"id":420,"date":"2017-01-26T16:19:46","date_gmt":"2017-01-26T16:19:46","guid":{"rendered":"http:\/\/www.crisistech.com\/blog\/?p=420"},"modified":"2018-01-28T15:09:48","modified_gmt":"2018-01-28T15:09:48","slug":"how-to-build-small-mid-power-rf-attenuators-rf-loads","status":"publish","type":"post","link":"https:\/\/www.crisistech.com\/blog\/?p=420","title":{"rendered":"How to build Small &#038; Mid Power RF Attenuators &#038; RF Loads"},"content":{"rendered":"<p>How to build Small &amp; Mid Power RF Attenuators &amp; RF Loads.<\/p>\n<p>Attenuators<br \/>\nRF attenuators are very usefull devises in order to protect VNA&#8217;s Spectrum Analyzes, Bench Wattmeters &amp; Frequency Meters<br \/>\nFor each purpose we can use attenuators to decrease the output Power of a DUT from the physical level to a lower one which can be measured<br \/>\nwith safety without causing damage to our sensitive Laboratory measurement equipement. Mid &amp; High Power Attenuator usally made of a High Power Thin Film Resistor which contains Tantalum Nitride &amp; the dangerous BeO for low thermal contact resistance. Usally it&#8217;s a Pi or T Network printed on the material as a solid state device with input &amp; output terminals.<br \/>\nThe common RF Attenuator has the same input output Z which is 50 Ohm. For special designs the manufactures can produce different custom Z inputs\/outputs.<br \/>\nIt could be used as a Dummy Load too but you need to connect a 50ohm Resistor Load terminator with suitable power ratings to the output terminal of the attenuator.<\/p>\n<p><a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/FAT8.gif\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-404\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/FAT8-150x150.gif\" alt=\"FAT8\" width=\"150\" height=\"150\" \/><\/a><\/p>\n<p>Calculate an attenuator to fit your needs.<\/p>\n<p>You need to know the following parametres<\/p>\n<p>1. Maximum Power Rated &amp; Cooling.<\/p>\n<p>What is the maximum Rated Power for measurement?<br \/>\nNever use a 50W attenuator f.e. to measure a 50W DUT (Device Under Test), you need a bigger attenuator to avoid possible damage the attenuator or your device or both.<br \/>\nYou have to avoid two critical mistakes if you are using a 50w attenuator for a DUT with 50W output, you can damage the attenuator &amp; burn the resistor,<br \/>\nor maybe the attenuator can be shorted or decrease the resistance between the input &#8211; output &amp; it will destroy the DUT or the Instrument or both of them!<br \/>\nAs about the max power for an attenuator in practice you cannot reach the max power level about 100% without a great risk.<br \/>\nFirst you have to take a look at manufacture&#8217;s datasheet, you can see into the session Safe Operation Area the maximum working temperature typically (100C) for 100% Power Use.<br \/>\nThat means a very well calculated heatsink with blister copper plate build in or extra added with possible extra cooling fan &amp; very special Thermal Paste with Low Thermal Resistance &lt;0.010C-in\u00b2\/W must be used.<\/p>\n<p><a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/untitled.png\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-419\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/untitled-150x135.png\" alt=\"untitled\" width=\"150\" height=\"135\" \/><\/a><br \/>\n2. Attenuation.<\/p>\n<p>Most Solid State Chip Attenuator Series have a various range of attenuation for every use starting from 1db to 40db, with common range 1,2,3,4,5,8,10,12,15,20,25,30,35,40db.<br \/>\nYou can easily find power chips starting from 0.5W to 1KW.<br \/>\nIf you need more attenuation than 40db you can use in series attenuators to reach the desired level.<br \/>\nF.e if you like an attenuation 44db you can use in series a 40db + 4db attenuator.<br \/>\nI suggest you to void a 30db + 10db + 1db + 3db in series network which can decrease the measurement accuracy &amp; it can increase the measurement error too.<br \/>\nEach attenuator has RF connectors for IN\/OUT terminals, each connector can add an attenuation (loss) to the total network value which is really unwanted.<br \/>\nYou can easily calculate this f.e. at the normalize proceedure on the instrument &amp; you can remove it from the final measurements but it&#8217;s always an additional unwanted task to do.<br \/>\nThe best way to choose an attenuator is to find your measurement&#8217;s device max power input limit, the best way is to read manufacture&#8217;s specifications.<br \/>\nalways the manufacture noticed the maximum input level &amp; believe me you don&#8217;t need to reach or exceed it.<br \/>\nF.e. the Rigol DSA815 needs max +20dbm Input signal more can serious damage the analyzer, that means maximum input power 100mw.<br \/>\nWell you don&#8217;t need to reach this level to learn if it&#8217;s safe or not, usally the maximum level is more than the recommended but you don&#8217;t want to proof it.<\/p>\n<p>3. Frequency Range.<\/p>\n<p>what is the frequency range of the DUT you need to measure, or what range you need to cover for future use?<br \/>\nMost of these attenuators can cover measurement from DC to 20Ghz or more, it depens from the power, manufacture &amp; price of course!<\/p>\n<p>4. Mobility, you need it for your lab or for field measurements?<\/p>\n<p>That means you have to compromise between the weight &amp; the size for a wanted attenuator.<br \/>\nSmall power is not a problem you can built it too small &amp; you can install it directly at the instrument output,<br \/>\nMedium power you have to built it seperate &amp; you need to install it between devices with cables.<br \/>\nHigh Power it&#8217;s a really heavy attenuator not easy to carry without a carrying case with wheels or a strong guy to carry the equipment for you!<\/p>\n<p>When I was started to built the following attenuators it was about a very importand project for Geophysical analalysis.<\/p>\n<p>Low Power Attenuators.<\/p>\n<p>There are several serious manufactures they build high quality &amp; presicion attenuators for low power input.<br \/>\nMy favorite is MiniCiruits &amp; specially the PAT Series Attenuators PAT-10+, PAT-20+, PAT-30+ etc.<br \/>\nA chip resistor attenuator with low power ratings 1W with frequecncy range DC to 7Ghz.<br \/>\nYou can easily build a special PCB f.e. Rogers &amp; you can install it into two BNC or SMA Male Female Connectors.<br \/>\nHere are a few fotos with the construction procedure &amp; the measurements for these goodies.<\/p>\n<p><a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/20161006_120811.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-421\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/20161006_120811-150x150.jpg\" alt=\"20161006_120811\" width=\"150\" height=\"150\" \/><\/a><br \/>\nFull Assembled Attenuators 10, 20 , 30DB<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/DSC03230.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-415\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/DSC03230-150x150.jpg\" alt=\"DSC03230\" width=\"150\" height=\"150\" \/><\/a><br \/>\nPCB Assembled With BNC Main Bodies<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/DSC03229.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-414\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/DSC03229-150x150.jpg\" alt=\"DSC03229\" width=\"150\" height=\"150\" \/><\/a><br \/>\nBNC Back Nuts &amp; PCB Installed<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/DSC03223.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-409\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/DSC03223-150x150.jpg\" alt=\"DSC03223\" width=\"150\" height=\"150\" \/><\/a><br \/>\nPAT-XX+ Factory Package<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/DSC03220.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-407\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/DSC03220-150x150.jpg\" alt=\"DSC03220\" width=\"150\" height=\"150\" \/><\/a><br \/>\nDissasembled BNC Male\/Female<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/20161006_102858.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-417\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/20161006_102858-150x150.jpg\" alt=\"20161006_102858\" width=\"150\" height=\"150\" \/><\/a><br \/>\nSpectrum Analysis For A 10 DB Attenuator<br \/>\nYou can Dowload The PCB Here <a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/PAT-XX-23.6mm7.4mm.pdf\">PAT-XX+ 23.6mm7.4mm<\/a><\/p>\n<p>Medium Power Attenuators<\/p>\n<p>If you decide to build a Medium Power Attenuator you need to calculate the cooling part (heatsink).<br \/>\nAlso you need to buy a high grade recommended thermal paste for this.<br \/>\nI&#8217;m using a very special paste which is an experimental lab product not easy to produce &amp; find to the market<br \/>\nwith Thermal impedance (Resistance) 0.009 C-Sq-In\/W<br \/>\nbut i suggest you to use the PK-3 Paste by www.proclimatech.com which it&#8217;s suitable with the following specifications:<br \/>\nSpecific Gravity 2.7gr\/sq-cm<br \/>\nAdhesiveness 330000 Cps<br \/>\nThermal Conductivity 11.2 W\/m-C<br \/>\nThermal impedance (Resistance) 0.013 C-Sq-In\/W<\/p>\n<p><a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/NANO.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-445\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/NANO-150x150.jpg\" alt=\"NANO\" width=\"150\" height=\"150\" srcset=\"https:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/NANO-150x150.jpg 150w, https:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/NANO-300x300.jpg 300w, https:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/NANO.jpg 320w\" sizes=\"(max-width: 150px) 100vw, 150px\" \/><\/a><br \/>\nhttp:\/\/www.prolimatech.com\/en\/products\/detail.asp?id=1582<\/p>\n<p>For this project i decide to use a 100W attenuator Flange Resistor By AVX Type RP10975A30DBFPBK 30DB Attenuation (attenuator&#8217;s for max input 100W the output is about 100mw) With frequency range from DC to 3gHz.<br \/>\nAlso an enclosure metal Box GAINTA BS35 to fit the connectors &amp; to keep the resistor safe from dust, moisture &amp; unwanted electromagnetic propagation.<br \/>\nAn excellent heatsink from an old HP Desktop PC with copper base were used (Heatsink Type HP P\/N:409302-001) which can handle without air cooling 100W<br \/>\nbut it&#8217;s not recommended, it&#8217;s necessary to install a fan on the heatsink for 24\/24h use.<br \/>\nConnectors N-TYPE For the input &amp; BNC or SMA for the output, here I\u2019m using BNC without problems.<br \/>\nHere are a few photos with the construction procedure &amp; the measurements for these goodies.<\/p>\n<p><a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/rfboxwconnectors_small.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-329\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/rfboxwconnectors_small-150x150.jpg\" alt=\"rfboxwconnectors_small\" width=\"150\" height=\"150\" \/><\/a><br \/>\nGUIDA BOX BS35 With Installed Connectors<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/rfboxwbnc_small.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-328\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/rfboxwbnc_small-150x150.jpg\" alt=\"rfboxwbnc_small\" width=\"150\" height=\"150\" \/><\/a><br \/>\nGUIDA BOX BS35 BNC Overview<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/rfboxwatten_small.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-327\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/rfboxwatten_small-150x150.jpg\" alt=\"rfboxwatten_small\" width=\"150\" height=\"150\" \/><\/a><br \/>\nChip Attenuator Into The Box &amp; Heatsink Included<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/rfboxdrills-connectors_small.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-326\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/rfboxdrills-connectors_small-150x150.jpg\" alt=\"rfboxdrills-connectors_small\" width=\"150\" height=\"150\" \/><\/a><br \/>\nGUIDA BOX BS35 Drilled To Fit Onto Heatsink<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/heatsinktype_small.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-325\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/heatsinktype_small-150x150.jpg\" alt=\"heatsinktype_small\" width=\"150\" height=\"150\" \/><\/a><br \/>\nHP P\/N:409302-001 Heatsink Front View<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/heatsinktop_small.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-324\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/heatsinktop_small-150x150.jpg\" alt=\"heatsinktop_small\" width=\"150\" height=\"150\" \/><\/a><br \/>\nHP P\/N:409302-001 Heatsink Right View<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/heatsinkmod_small.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-323\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/heatsinkmod_small-150x150.jpg\" alt=\"heatsinkmod_small\" width=\"150\" height=\"150\" \/><\/a><br \/>\nHP P\/N:409302-001 Heatsink Bottom View<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/aasembledntypecover_small.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-322\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/06\/aasembledntypecover_small-150x150.jpg\" alt=\"aasembledntypecover_small\" width=\"150\" height=\"150\" \/><\/a><br \/>\nAttenuator Full Assembled<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/02\/30DB.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-475\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/02\/30DB-150x150.jpg\" alt=\"30DB\" width=\"150\" height=\"150\" \/><\/a><br \/>\nSpectrum Analysis For A 30 DB Attenuator Which Is Finally 28DBBut It&#8217;s OK!<\/p>\n<p>Here is a medium power 30db Flange attenuator 500W By RFLabs build in a GAINTA BS35 box too but with a large heatsink with extra cooper plate 10mm installed on the Al.<br \/>\nThe project also contains a 50Ohm Dummy Load 800W power ratings from DC to 1.5Ghz.<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/04\/DummyAlSmall03.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-298\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/04\/DummyAlSmall03-150x150.jpg\" alt=\"DummyAlSmall03\" width=\"150\" height=\"150\" \/><\/a><br \/>\nHeatsink KL288 400mm * 200mm<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/04\/DummyCo02.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-301\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/04\/DummyCo02-150x150.jpg\" alt=\"DummyCo02\" width=\"150\" height=\"150\" \/><\/a><br \/>\nCooper Plate 400*200*10mm<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/04\/DummyRFB01.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-302\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/04\/DummyRFB01-150x141.jpg\" alt=\"DummyRFB01\" width=\"150\" height=\"141\" \/><\/a><br \/>\nRFLABS 500W Attenuator at the left side &amp; LOAD Resistor 800W At The Centre.<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/04\/DummyRFB03.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-304\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2015\/04\/DummyRFB03-150x150.jpg\" alt=\"DummyRFB03\" width=\"150\" height=\"150\" \/><\/a><br \/>\nFull Assembled Sealed Into The Boxes Under Test<br \/>\n<a href=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/30db1.jpg\"><img loading=\"lazy\" class=\"aligncenter size-thumbnail wp-image-447\" src=\"http:\/\/www.crisistech.com\/blog\/wp-content\/uploads\/2017\/01\/30db1-150x150.jpg\" alt=\"30db\" width=\"150\" height=\"150\" \/><\/a><br \/>\nAttenutor 500W Spectrum Analysis<\/p>\n<p>Regards<br \/>\nAkisT<\/p>\n","protected":false},"excerpt":{"rendered":"<p>How to build Small &amp; Mid Power RF Attenuators &amp; RF Loads. Attenuators RF attenuators are very usefull devises in order to protect VNA&#8217;s Spectrum Analyzes, Bench Wattmeters &amp; Frequency Meters For each purpose we can use attenuators to decrease the output Power of a DUT from the physical level to a lower one which [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[5,6],"tags":[19,33,20,22,21,25,24,23],"_links":{"self":[{"href":"https:\/\/www.crisistech.com\/blog\/index.php?rest_route=\/wp\/v2\/posts\/420"}],"collection":[{"href":"https:\/\/www.crisistech.com\/blog\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.crisistech.com\/blog\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.crisistech.com\/blog\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.crisistech.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=420"}],"version-history":[{"count":35,"href":"https:\/\/www.crisistech.com\/blog\/index.php?rest_route=\/wp\/v2\/posts\/420\/revisions"}],"predecessor-version":[{"id":721,"href":"https:\/\/www.crisistech.com\/blog\/index.php?rest_route=\/wp\/v2\/posts\/420\/revisions\/721"}],"wp:attachment":[{"href":"https:\/\/www.crisistech.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=420"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.crisistech.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=420"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.crisistech.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=420"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}